Sunday, September 9, 2012

Dubbeltjie, FJ40 Restoration Project Update

This weekend I started taking Dubbeltjie apart.  This process uncovered a number of good things - like places with no rust - and a number of bad things like areas with more rust than I expected.  My concerns of what lurks under the Rhino Liner remains to be discovered.  Check out the "take down" of the rear doors, front doors, rear body and rood.

Removed the rear & front doors
Duppeltjie without doors.  I also removed the windows - the trick is to make sure the rubber molding holding the window is warm and pliable.  Work one corner from the inside out - make sure to put a soft carpet or blanket on the floor to break the glass when it falls.  After working the molding and lots of pushing, the windows came loose and popped right out. 

Removed the roof but in the process broke a bunch of bolts.  Discovered a lot of rust in the roof drip-rail.  I will need to replace it and rebuild this part of the roof.

Broken bolts :(

No rust! But a broken bolt.

Slowly coming apart...

Roof where I pulled back the black roof0liner.

Topless

Rust
More rust







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